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  #1 (permalink)  
Sun, Jan 24th, 2010, 05:11 pm
 
Grill blocking experiment
Hi,

First published here:

testmilesMPGspeedfueltime
A13.653.0700.2570.194
 13.554.2700.2490.193
 27.153.6700.5060.387
B13.452.3700.2560.191
 13.750.9700.2690.196
 27.151.6700.5250.387
C15.152.9700.2850.216
 13.953.7700.2590.199
 29.053.3700.5440.414
temperature 57F ( C), first run west, second run east, I-565, Huntsville AL, 2010/01/24, south wind, ~10 mph.

TEST A - Configuration


TEST B - Configuration


TEST C - Configuration


Questions?

Bob Wilson

Last edited by bwilson4web; Sun, Jan 24th, 2010 at 05:15 pm.
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  #2 (permalink)  
Thu, Jan 28th, 2010, 04:35 pm
 
Bob, I did some grill blocking a couple of weeks ago. After several 20ºF mornings, I saw my trip mileage drop from almost 60 to where I was struggling to hit 50 on the drive to work (~35 miles, mostly Interstate).

I used the same method I'd used on my 2007, which was to use gray foam pipe insulation tucked into the fins on the lower intake. On my '07 I blocked the top intake for all but the hottest weather, though from what I've read I don't plan to block that at all on my 2010. I used 1 piece, which blocks about 75%. After blocking my mileage was back in the mid-high 50's on very cold days, and 60+ when it got a bit milder (low 40's).

IMHO, grill blocking is most important for the initial warm-up phase, when MPG suffers the most. Unfortunately for my commute in the morning, I have moderate speeds with some, or a lot (depending upon traffic) of stop and go at the start of my trip, which means my ICE is always running to warm itself up, so the sooner I can get it warmed-up, the better. By the time I'm on the freeway it's already warmed-up. The blocking is also very helpful for continued stop&go driving, since it prevents the ICE from cooling down quickly. However and constant highway speeds, keeping the cooling system warm isn't as much of a problem, and there's also little if any opportunity for the ICE to shutdown anyway.
Attached Images
File Type: jpg Prius_grill_block.jpg (95.8 KB, 7 views)

Prius 2010 IV Dark Gray, SR package
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  #3 (permalink)  
Sat, Jan 30th, 2010, 12:16 pm
 
I wasn't going to try partial blocks because it is so hard to quantify actual effect. In fact, I'm sorry about leaving the small hand-hold opening not blocked. Still, I think it is important to do "A" "B" "A" tests to quantify the effect under the same conditions.

My concern was a recessed block might lead to air bleeding out the edges. To some extent, there is some evidence of it but the effect is small ... small enough not to be a big impact.

GOOD JOB!

Bob Wilson
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  #4 (permalink)  
Sat, Oct 16th, 2010, 08:52 am
 
Would either of you recommend doing this in a colder climate, where 20 degrees fahrenheit may be the high for the day? I used to do this with the Ford Taurus Station Wagon, but was always concerned about it overheating during the highway part of my commute.
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  #5 (permalink)  
Tue, Oct 19th, 2010, 08:25 am
 
Hi,

I'd recommend getting some instrumentation. The ScanGauge would be a good start. I also have Auto Enginuity but can't recommend it . . . $400 price but no real support on problems.

Bob Wilson
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